Dongling MonitoringIntegrated Testing / Sensing / Monitoring
Industrial rotating machinery test site, China

Industrial Rotating Shaft Torque Monitoring

A long-term shaft torque and shaft-power monitoring project for two industrial rotating machinery units, with wireless acquisition connected to the user's platform.

Project Type

Industrial Equipment Monitoring

System Scale

two rotating machinery units and two main shafts

Data Output

shaft torque, shaft power, operating trend data

Engineering Value

How the system supported engineering decisions

The system delivered long-term main-shaft torque and shaft-power data for two machinery units.

Wireless acquisition reduced installation impact on rotating machinery.

The project provided key shaft-line acceptance indicators without exposing internal device models.

Monitoring Content

Monitoring scope and field constraints addressed by the deployment

The rotating shaft required torque measurement without changing the original shaft-line structure.

Long-term operation needed wireless acquisition, local power support, and stable data handover to the user's platform.

The output had to provide direct torque and shaft-power data for shaft-line acceptance review.

System Configuration

Configured system architecture and data path

Field Devices

Torque strain measurement points, wireless torque acquisition units, and gateway power support

Communication Layer

Wireless transmission from rotating shaft acquisition to gateway and user platform

Central Platform

DL monitoring software platform for torque, shaft-power data, trend records, and export

Sensor Deployment

Sensor layout and measurement purpose

Main shaft 1

DL-DAQ-005

Wireless torque and shaft-power acquisition

Main shaft 2

DL-DAQ-005

Parallel long-term torque monitoring on the second rotating shaft

Wireless gateway

DL-DAQ-005

Transfer measured shaft data to the user platform

Software platform

DL-SYS-001

Engineering data display, storage, and report support

Torque strain signal to wireless DAQ, DAQ to gateway, gateway to platform and acceptance report

Data Analysis Results

Monitoring indicators and interpretation

Trend output

Shaft torque

continuous torque output

The project obtained direct torque values from the operating main shafts.

Shaft power

platform-ready power data

Shaft-power indicators supported shaft-line acceptance.

Data handover

wireless system linked with user platform

The monitoring data could be used by the owner's existing workflow.

Engineering Credibility

Reliability, topology, and project validation

99.98%

target data availability

IP67/68

field protection classes

4G/Fiber

site transmission options

RFQ

project-based configuration

Measurement planning

Monitoring object, measurement range, sampling rate, and signal type guide project configuration.

Communication options

DL systems support project configurations using wired, wireless, GNSS, and gateway-based communication methods.

Documentation support

Datasheets and technical selection information are available upon request for RFQ preparation.

Product selection should be confirmed against site conditions, measurement points, installation environment, and expected data output.

Structured RFQ Path

Request path for Industrial Equipment Monitoring Project

Step 1

Define Data Nodes

Sensor, wireless node, GNSS station, seismic unit, or DAQ field layer.

Step 2

Configure Network

Civil infrastructure, industrial equipment, heritage, seismic, or research monitoring chain.

Step 3

Build RFQ Scope

Asset type, measurement points, channels, sampling rate, communication, environment, and duration.

Step 4

Review Proposal

Receive system architecture, product configuration, data output, and engineering review structure.

Project Overview

Engineering context and monitoring scope

In 2023, two industrial rotating machinery units required long-term monitoring of main-shaft torque and shaft power. The monitoring data was used as a key engineering indicator for shaft-line acceptance.

Client type

Industrial equipment acceptance team

System scale

two rotating machinery units and two main shafts

Project type

Industrial Equipment Monitoring